Special Purpose Machine
Supported by a team of talented engineers and technicians, we have been able to design and manufacture a wide range of Special Purpose Machines. In strict compliance with industry norms and standards, these machines are fabricated using high grade raw material and components. Moreover, the range is offered in customized specifications based on the details provided by the clients.
Our Products
Core Builder
K-PAS Core Builder is designed specially for assembly of components such as FIN, Radiator and other tubing to form a Radiator Core thus our Machine is names Core Builder. This can also be used for Condenser type Core.
K-PAS custom engineered Core Builders and Assembly Systems can provide manual, semi-automated and highly automated assembly of all heat exchangers types and other products made from light gauge components.
Deburring Machine
This machine is designed in single station for remove the flash in the injection moulded AIM part in 6 positions. The machine basically consists of the following system integrated.
MACHANICAL:
The Machine consists of a table made up of MS Tube, and L angle which is mounted on the integrated Boot and wheel base. The part locates in a movable fixture.
ELECTRICAL:
This machine consists of ELECTRICAL control Panel With PLC, SMPS, Power and control terminals, The front end panel of the machine is consists of HMI, Push button and indicators.
PNEUMATIC:
The Pneumatic Control of the machine is made by the combination of FRL, Solenoid Valve, and Cylinder.
| COMPONENT | AIM- (Air Intake Manifold) |
| MACHINE NAME | Deburring Machine |
| OVERALL DIMENSIONS | 17008501790(LWH) mm |
| LINE PRESSURE | 4-6 bar |
| GROSS WEIGHT | 400 Kg |
| INPUT SUPPLY | 415V 3 Phase AC Supply |
| LOAD CONNECTED | 3500 W (Including Vacuum Cleaner) |
| CONTROL SUPPLY | +24V DC Supply |
Hole Punching Machine
K-PAS HOLE PUNCHING MACHINE is a Mechanical Machine designed for the purpose of making holes in the Expansion Joint Fabric. We have provided with two different regulators for maintain different pressure for the punching tool and the safety guard provided with it.
K-PAS Hole Punching Machine is a Machine Integrated with Both Electrical as well as Pneumatic Components to give Accurate Results and Timely Process. The Hole Punching Machine can be Moved in a Vertical Direction from the Bottom to the Top with the help of the Wheel provided at the bottom of the Machine.
The Hole Punching Machine can be Operated in 2 Positions
The Pressure applied to the Punching Tool is 7 Bar Max and to be constantly provided for continuous running of the Hole Punching Machine.
The Pressure applied to the Safety Guard(Acrylic Cover) is 2 Bar Max and to be also provided constantly.
| INPUT VOLTAGE | 230V AC, 50HZ |
| PROTECTION | DOOR SWITCH FOR THE DOOR TO SWITCH OFF THE SUPPLY OF THE PANEL AND SEPARATE REGULATORS FOR BOTH CYLINDERS. |
| OPERATION | HOLE PUNCHING IN THE EXPANSION JOINT FABRIC |
| OPERATING PRESSURE | 1. 7 BAR MAX FOR PUNCHING TOOL 2. 2 BAR MAX FOR PUNCHING TOOL ACRYLIC GUARD CYLINDER. |
Core Squeezing and Sizing Machine
This Core Squeezing & Sizing Machine is developed with the purpose of reducing the size of the Core and Mantle to the given specification thus meeting the Customer Requirement.
| COMPONENT | Core and Mantle |
| MACHINE NAME | CORE SQUEEZING AND SIZING MACHINE |
| LINE PRESSURE | 160-200 bar |
| GROSS WEIGHT | 500 kg including power pack and chillers |
| INPUT SUPPLY | 3 PHASE 415V AC |
| LOAD CONNECTED | 8 kW |
| CONTROL SUPPLY | +24V |
| PLC USED | MITSUBISHI |
Bearing Grease Dispensing Machine
K-PAS Bearing Grease Machine is designed specially for the dispersion of grease to the Bearing part through Auto Mode. A bearing is a machine element that constrains relative motion to only the desired motion, and reduces friction between moving parts. So applying grease improves the movement and reduces the friction and provides long life through reduced maintenance.
| INPUT VOLTAGE | 230V AC, 50HZ |
| GROSS WEIGHT | <300 kg |
| LINE PRESSURE | 3-4 bar |
| PLC | Mitsubishi |
| Based on type of clip | 8-12 components per minute |
Block Clip fitting machine
Clip fitting machine is designed for the assembly of the clip in the tow bar boot as per customer specifications. This machine is operated by pneumatic cylinders with specific size and model. This machine also check the condition of the boot puncture through pressing the boot after clip fitting.
| INPUT VOLTAGE | 230V AC, 50HZ |
| GROSS WEIGHT | <150 kg |
| LINE PRESSURE | 3-5 bar |
| PLC | Mitsubishi |
| HMI | Delta (based on customer requirement) |
| Based on type of clip | 8-12 components per minute |
CHECK AND STOP CHECK VALVE TESTER
- K-PAS Check and Stop Check Valve Tester is designed to test the operational integrity of check valves and stop check valves under various input and output pressure conditions.
- The equipment ensures the valves maintain correct sealing, allow one-way flow, and operate reliably under pressure.
- Make : K-PAS
- Model : KM-748
- Input : 230V AC 50Hz
- Output : 10 BAR
- Capacity : 10 BAR MAX
- Precise control of heating time and temperature.
- Reduced thermal stress on components due to controlled duty cycles.
- Increased efficiency in heating specific materials (e.g., metals with nonlinear resistivity).
- Compatibility with power electronics like IGBTs or MOSFETs for switching.
HEATER CART FOR MOTOR CIRCUIT TEST SYSTEM
- A Heater Cart is a compact fluid heating and circulation system, powered by electricity (in this case, 415V, 3-phase), that delivers precisely controlled heated fluid (0–90°C) at adjustable flow rates (0–20 LPM). It is commonly used in industrial environments for preheating, dehydration, and thermal conditioning of fluids in motor circuits.
- Make : K-PAS
- Model : KM-1006
- Input : 415V 3PH
- Flow : 0 – 20LPM
- Temp : 0 – 90°C
- Motor Preheating: Prevents condensation and reduces startup wear in large motors.
- Hydraulic and Lubrication Systems: Ensures optimal oil temperature and viscosity.
- Transformer Oil Heating: Heats and circulates dielectric oil in transformers or similar electrical systems.
- Gearbox and Turbine Heating: Used to maintain fluid temperature in large gearboxes or turbines.
INTERNAL CORROSION TESTER
- A Heater Cart for a Motor Circuit System is a mobile, electrically powered unit designed to heat and circulate a specific liquid—typically a glycol-water mixture—through various components of a cooling or thermal management system. It is commonly used in industrial, automotive, or HVAC testing environments to simulate operating conditions for thermal systems.
- It is used to validate thermal performance, identify leaks, and ensure proper functioning of cooling circuits under controlled flow, temperature, and pressure conditions.
- Make : K-PAS
- Model : KM-1002
- Aux Supply : 415V AC 3 PHASE / 110KW
- Input : 230V AC
- Test Part : RADIATOR, HEATER CORE, W-COND & CHILLER
- High Flow Channels : 3 unit, 0 – 200LPM
- Low Flow Channels : 2 unit, 0 – 100LPM
- Max Pressure : 0 – 10 BAR MAX
- Max Temperature : 30 – 110°C
- Liquid : Glycol with water
ARROW MARKING MACHINE
- An Arrow Marking Machine is a specialized piece of road marking equipment used to paint directional arrows on road surfaces, such as highways, parking lots, intersections, and airport runways. These machines ensure precision in marking arrows that guide vehicular movement, ensuring proper traffic flow and road safety.
- Arrow marking machines can be manual, semi-automatic, or fully automatic, and typically use thermoplastic paint or cold paint, depending on the application.
- Ensures uniform and accurate arrow markings.
- Reduces human error in manual painting.
- Thermoplastic markings set quickly, reducing downtime and traffic disruption.
- Durable arrow templates can be reused for multiple markings.
DRY SAND ABRASION
- The Dry Sand Abrasion is commonly used to evaluate the wear and resistance of materials when exposed to abrasive sand. The primary components of the system are:
- Drive: The motor or actuator responsible for rotating the sample during the abrasion test.
- RPM Indicator: To monitor and control the speed of rotation of the sample.
- Timer: To measure the duration of the test and automate the stopping of the process.
- Make : K-PAS
- Model : KM-1003
- Input : 230V AC 50Hz
- Output : 3 PHASE
- Evaluate the performance of coatings designed to protect materials from wear.
- Protective coatings on industrial equipment are tested to ensure that they will maintain their integrity and appearance even under abrasive conditions.
MIGAWELD DATA LOGGER
- The MIGAWELD Data Logger is an industrial electronic device developed by MIGAWELD, designed to monitor, record, and store critical welding parameters in real-time during welding operations. It plays a key role in quality assurance, process optimization, and traceability in welding applications, particularly in industries with high compliance requirements like automotive, aerospace, shipbuilding, and pipeline manufacturing.
- Captures essential welding parameters such as voltage, current, wire feed speed, arc time, and welding speed in real time.
- Offers high-frequency sampling (up to several kHz) for precise measurement of fast-changing signals.
- Internal memory or external storage (SD card/USB) to log data for later retrieval and analysis.
- Supports multiple sensors or welding stations simultaneously.